Sta-rite SR333LP User Manual

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SR POOL AND SPA HEATER
120/240 VAC NATURAL GAS/LP GAS
O W N E R’ S M A N U A L
INSTALLATION, OPERATION & PARTS
MODELS
200K BTU/HR SR200NA, SR200LP
333K BTU/HR SR333NA, SR333LP
400K BTU/HR SR400NA, SR400LP, SR400HD
Sta-Rite Pool/Spa Group
293 Wright Street, Delavan, WI 53115
International: 262-728-5551, FAX: 262-728-7550
www.starite.com
Union City, TN • Delavan, WI • Mississauga, Ont. • Murrieta, CA
© 2004, Sta-Rite Industries Printed in U.S.A. S628 (Rev. 6/10/04)
If the information in these instructions is not followed exactly, a fire
or explosion may result causing property damage, personal injury or death.
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbors phone. Follow the
gas suppliers instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
SPECIAL INSTRUCTIONS TO OWNER
Retain this manual for future reference.
This manual supplies information for the installation, operation,
and servicing of the appliance. It is strongly recommended that
this manual be reviewed completely before proceeding with an
installation. Its use will reduce service calls and chance of injury
and will lengthen product life.
2668 039
FILTER
PUMP
AUX
1
AUX
2
HIGH SPEED
LOW SPEE
D
BOOSTER PUMP
CERTIFIED
®
®
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Summary of Contents

Page 1 - SR POOL AND SPA HEATER

SR POOL AND SPA HEATER120/240 VAC NATURAL GAS/LP GAS O W N E R’ S M A N U A LINSTALLATION, OPERATION & PARTSMODELS200K BTU/HR SR200NA, SR200LP333

Page 2 - AND SERVICE MANUAL

CONTROL PANEL INDEXINGThe exhaust discharges vertically from outside the ventcover. The heater control panel assembly on top of thejacket can be turne

Page 3 - REQUIREMENTS

HEATER CLEARANCES – OUTDOOR SHELTER (Canada) or INDOOR (U.S.)The following clearances must be maintained from com-bustible surfaces:TOP ...

Page 4 - INSTRUCTIONS

OUTSIDE VENT COVER REMOVALThe heater is supplied from the factory with a built-instackless outside vent for outdoor installation. Remove theoutside ve

Page 5 - OPERATING INSTRUCTIONS

5. Use Listed firestops for floor and ceiling penetrations.Use Listed thimble for wall penetrations. Use a Listedroof flashing, roof jack, or roof thi

Page 6 - You are here

Risk of fire or asphyxiation if vent is notassembled according to manufacturer’s instructions or ifvent parts from different manufacturers are mixed.

Page 7 - AFTER START-UP

The terminal must be located (Canada):• at least 10 feet (3.3M) from any opening into a building.•at least 12” (.3M) above finished grade or the norma

Page 8 - CARE AND MAINTENANCE

A manual bypass valve should be installed across theheater when the pump flow exceeds 120 GPM (454 LPM).See instructions below for setting of the manu

Page 9

17WATER FLOW RATEMaximum and minimum water flow rates required by theheater are listed below:If the water flow rate to the heater is above 120 GPM (45

Page 10 - INSTALLATION INSTRUCTIONS

18WATER PRESSURE SWITCHHazardous pressure. Do not bypass the WaterPressure Switch or render it inoperable.Switch SettingsThe water pressure switch tur

Page 11 - INDOOR INSTALLATION (U.S.)

19To avoid water damage or scalding from operation of therelief valve, install a drain pipe in the outlet of the pressurerelief valve that will direc

Page 12 - (See Figures 11 and 12)

INSTALLATION, OPERATION AND SERVICE MANUALModel SRC Pool and Spa Natural Gas HeaterTO INSTALLER:Affix these instructions adjacent to the heater.TO CON

Page 13 - CONNECTING SPECIAL GAS

20GAS CONNECTIONSThe heater requires a gas supply of not less than 4” (10.2cm) wc and not more than 14” (35.6cm) wc. Gas supply pressures outside of t

Page 14 - Roof Pitch – U.S

Connect the L1 of the power supply to the black wire, theL2 or neutral lead to the red wire, and the ground wire tothe green wire (See Figure 23).A ti

Page 15 - Table 6: Maximum Vent Length

226. Reinstall and bolt up the jacket halves.The fuse for the Fireman’s Switch is a 1.25 amp 1-1/4x1/4”fast blow fuse, available locally.MAXIMUM TEMPE

Page 16 - WATER PIPING

23Hazardous voltage. Can shock, burn orkill. Disconnect power before servicing any components.Fire and Explosion hazard. Do notjumper switch terminals

Page 17 - Flow Rate in GPM (LPM)

24Heater Will Not Fire - AStartGO TO“HEATER WILL NOT FIRE - B”Page 25Heater should fire on demandfor heat.Check Fireman’s Switch circuitconnections (t

Page 18 - PRESSURE RELIEF VALVE

25Heater Will Not Fire - BStartIncrease POOL/SPA tempera-ture setting on MembranePad above actual water tem-perature. Heater should fireon demand for

Page 19 - NOTICE: The gas

26Heater Will Not Fire - CStartGo to “INITIALTROUBLESHOOTING”Continue to observe heaterfor several minutes. Cycleheater on and off severaltimes. Obser

Page 20 - Table 10

27Heater Will Not Fire - DStartIMPORTANT! READ ME FIRST!!If your heater is correctly connected to 240 Volts AC, TheIgnition Control Module (ICM) will

Page 21 - FIREMAN’S SWITCH CONNECTION

28Diagnostic LED’s: AGS, AFS, HLS, PS, THERMISTORDo not jumper a safety switch to remedy a failed switch.NOTE: ES1 is a spare and should be jumpered.S

Page 22 - MAXIMUM TEMPERATURE SET POINT

29Diagnostic LED’s: SFSReplace Heater MembranePad Assembly, reset power toHeater and retry. Heatershould fire.Replace Heater MembranePad Assembly, res

Page 23 - Initial Troubleshooting

SAFETY INSTRUCTIONS (Continued)This appliance is equipped with an uncon-ventional gas control valve that is factory set with a mani-fold pressure of -

Page 24 - Heater Will Not Fire - A

30Burner TroubleshootingSYMPTOM CAUSE REMEDYLoud, high-pitched whine Flame is too rich. Verify pressure tap between gas valveand blower inlet.Turn to

Page 25 - Heater Will Not Fire - B

314PRESSTABVENTPILOTOFFOFFONON2737 0197134567810 9212 11 For completeElectrical System parts breakdown(Key Nos. 1 through 4),See Page 34For completeBu

Page 26 - Heater Will Not Fire - C

321415181920212223123425679811121310171624252692 1196 115/230PRESSTABVENTPILOTOFFONFor Heater mountingbolts and clamps, purchase separatelyBolt Down B

Page 27 - Heater Will Not Fire - D

33REPAIR PARTS – BURNER SYSTEMModelSR400NAKey Part SR200NA SR333NA SR400LPNo. Description Qty. SR200LP SR333LP SR400HD1 Combination Gas Control Valve

Page 28 - THERMISTOR “on”

34REPAIR PARTS – WATER SYSTEM121920 347811109652691 119618131412171615* Not available separately.• Not illustrated.** See Page 35 Key Nos. 7, 8, 9 an

Page 29 - Diagnostic LED’s: SFS

35REPAIR PARTS – ELECTRICAL SYSTEM12396861011121345201417191815167ModelSR400NAKey Part SR200NA SR333NA SR400LPNo. Description Qty. SR200LP SR333LP SR4

Page 30 - Burner Troubleshooting

36Pool Heater Wiring Connection Diagram12 pin PlugBlack — 120VRed — 240VJMP391J6JMP31JMP31External Control Interface Circuit Disabled, Heater Membrane

Page 31 - Water System

37Pool Heater Electrical Schematic Ladder DiagramL1 L2120/240 VAC120/240VACIGNITERL1S1 S2 L2F1F2 BLOWERGNDGNDCLASS IITRANSFORMER24 VAC24 VAC24VOPERATI

Page 32

CREATE A RECORD OF YOUR WARRANTY AT STA-RITE:• Complete a warranty registration at www.staritepool.com by clicking on “Register Products” and selectin

Page 33 - REPAIR PARTS – BURNER SYSTEM

The heater may not be installed within five feet of theinside surface of a pool or spa unless it is separated by asolid fence, wall or other permanent

Page 34 - REPAIR PARTS – WATER SYSTEM

WHAT TO DO IF YOU SMELL GAS• Do not try to light any appliance.•Do not touch any electrical switch; do not use anyphone in your building.• Immediately

Page 35

6. Turn the knob on the gas control clockwise ( ) tothe black line, depress slightly, and turn to “OFF” posi-tion. See Figure 4.7. Wait five (5) minut

Page 36 - CONNECTION DIAGRAM

The five operating switches are:POOL ON Press this button to govern heater operation bythe pool temperature setting.SPA ON Press this button to govern

Page 37

CARE AND MAINTENANCEMAINTENANCE INSTRUCTIONSRisk of fire or explosion from flammablevapors. Do not store gasoline, cleaning fluids, varnishes,paints,

Page 38 - Warranty Registration Card

INSTALLATION INSTRUCTIONSRisk of fire, explosion, or asphyxiation ifheater is improperly installed, adjusted, serviced or main-tained.These instructio

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